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Servo Motor Tensioner
Tensioner is a necessary factor for keeping consistent winding accuracy.
Selecting better tensioner provides a sophisticated winding machine with best performance.
Stabilized tensioner improves winding problems and enhances productivity. For example,
stabilized tensioner causes no breaking of wire, raises operation rate, secures the value of
resistance, and increases credibility of the product.
Perfect layer winding leads to material cost cutting and easy adjustment. Therefore, time and cost
for machine maintenance can be decreased.
QIANHE Company has a wide range of tensioner types, from basic Magnetic type tensioners to
servo motor tensioners.
Description
The servo wire tension unit uses the wire feeding method for high speed winding control.
by replacing the spring to change its tension value, this product comes with tension feedback
stabilization system that can automatically tension stable equilibrium and with particular stable
tension and easy to adjust.
The feedback system will monitor the tension and make changes to the feeding speed to maintain
the set tension level even during rapid acceleration and to prevent any sudden change in the tension when winding non-round shaped coils.
Feature:
The tensioner for reeling out the wire by servomotor system.
The system equals actual tension value and setting value that
can keep stabilized tension value in high-speed winding
One model covers a wide range of tension values for maximum efficiency and
cost-effectiveness while still giving fine control of tension adjustment.
Servo Tension Controller
Applications
-Widely used in motor coil,drive coil,transformer coils,relay coils,voice coil,inductance,resistance wire,textiles and other equipment around the system.
Key features of Type ST800-18:
Specification :
| Servo Tensioner | |||||||
| Part.No | Tensioner model | Tension range (g) | Wire range (mm) | Tension bar model | Spring | Tension bar head structure | Tension rod size |
| 1 | SF50-Ⅰ/II | 3~50 | 0.02~0.08 | SF-1# | T1,T2,T3 | Ceramic Eylet/Ruby ,Wire Roller(S) | Φ0.8*Φ2*150 |
| 2 | SF100-Ⅰ/II | 25~100 | 0.05~0.12 | SF-2# | T3,T4,T5 | Ruby / Wire Roller(M) | Φ1.5*Φ2*200 |
| 3 | SF200-Ⅰ/II | 50~200 | 0.08~0.17 | SF-3# | T4,T5,T6 | Ruby / Ceramic Pulley(005)/Wire Roller(M) | Φ1.5*Φ4*200 |
| 4 | SF400-Ⅰ/II | 100~400 | 0.12~0.25 | SF-4# | T5,T6,T8 | Ruby / Ceramic Pulley(005)/Wire Roller(L) | Φ2.0*Φ4.0*150 |
| 5 | SF800-Ⅰ/II | 300~800 | 0.21~0.37 | SF-5# | T8,T9 | Ceramic Pulley(S)/Wire Roller(L) | Φ2.0*Φ4.0*120 |
| 6 | SF2000-II | 500~2000 | 0.3~0.8 | TR-28# | TDM-B/C/D | Ceramic Pulley(M) | Φ4.0*120 |
Main parameters
| Product Model | Power | Power | Input Air Pressure | Mounting Hole | Weight | Product Size |
| SF--I | DC36V | 100W | / | Ф 16mm | 2.0kg | 290*130*58(mm) |
| SF--II | 5kg/cm ² | 2.5kg | 293*130*62(mm) | |||
| ST2000-II | 200W | 3.7kg | 350*195*90(mm) |
Dimensional drawing
Product Structure
Picture Display:
Delivery and shipping
Remark:
1.The standard type for wire speed is 12m/s, If any special requirement, please contact us to customized.
2.In the all series of servo tensioner, please confirm output of maximum tension scope. Such as: You need tension range is 1-100g, that can select SF100. According to definition of type. Kindly confirm if need properties of tension attenuator or display tension function and mounted position of the tension wheel. If no need other function,That can choose SF100.